Environmental Science & Engineering - www.esemag.com - March 2004
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Water treatment plants are vital to Baghdad’s restoration

By Ghassan Ghali, R.V. Anderson Associates Limited

As reconstruction of Iraq begins, water treatment will be one of the most important projects. All water treatment plants in Iraq are on the Tigris and Euphrates rivers and their tributaries. The city of Baghdad was built in 763 A.D., in the central part of Iraq on the Tigris River, and it is now 30 x 30 km in area with a population of more than 5 million.

All water treatment plants in Baghdad draw their water from the Tigris River and the city is now served by several water treatment plants built during the 20th century. During the 1970s a 455 MLD (100 MGD) water treatment plant and transmission pipelines were built to serve the Rasafa (East Bank of Baghdad). During the 1980s two water treatment plants of 110 MLD (25 MGD) each were built in Karkh (the west bank of Baghdad) in addition to a large scale development in the water supply system.

The large scale development in water services started in 1980. The Baghdad Water Authority hired Binnie and Partners (British consultants) to prepare for a 1365 MLD (300 MGD) Karkh Water Supply Scheme and an integrated study for the development of water supply in Baghdad. Work started on both projects immediately. The integrated study also included a 1820 MLD (400 MGD) Rasafa Water Supply Scheme, similar to the scheme in Karkh, and a large number of ground storage tanks to meet the increasing demand. Tunnels across the Tigris River connect both schemes into one system.

In late 1980, the Karkh Water Supply scheme was awarded to a design-build consortium of the Iraqi state construction company and Continental Construction Ltd (India) with W.S. Atkins (UK) for construction design and project coordination; Paterson Candy International Ltd. for treatment process and related mechanical, electrical, control and telemetry works; Hawker Siddeley Power Engineering for stand-by power generation and power distribution; W. H. Allen for the pumping stations; and Kubota (Japan) for the supply of the ductile iron pipes. The total cost of the scheme was 1.4 billion (US). Construction started in May 1981 and was commissioned in stages from July 1985 until 1990.

The Karkh Water Supply Scheme comprises a river intake with a low lift pumping station on the Tigris River incorporating vertical wet well pumps of 9500 m3/hr and 2300 m3/hr, and three 1 km long raw water pipes 1.8 m in diameter with open top surge concrete towers. The intake and the treatment works are located 40 km to the north of Baghdad City to avoid the increasing levels of salinity due to the discharges from irrigation drains.

The treatment works are arranged in three identical streams, each with a capacity of 100 MGD (455 MLD). Each stream comprises eight horizontal flow pre-settlement tanks to remove the majority of suspended solids that reaches up to 30,000 mg/L; they are equipped with chain and flight scrapers followed by six PCI Centrifloc circular clarifiers, each being 52 m in diameter and 12 m deep with mechanical vertical flocculators and center-drive scraper. Clarified water passes to the filter block of 20 filters in each stream. The filters are 15 m x 12 m PCI K-type rapid gravity filters and the media is 0.85-1.7 mm sand for a filtration rate of 7.9 m/hr. The filtered water passes to the three treated water reservoirs, each with a capacity of 30 ML. The treated water pumping station draws from the three reservoirs and pumps it to the transmission pipeline using eight vertical dry well split case pumps with 2,300 kW motors each delivering 50 MGD (228 MLD).

The chemical house contains the alum, polyelectrolyte and lime storage, preparation and dosing system. A separate building is used for the storage and dosing of chlorine. The total power needed for the treatment plant is 32 MW and the standby power generating capacity is 16 MW provided by two 8 MW gas turbines. The administration building houses the offices, laboratory, control room and conference hall.

Water is then conveyed from the treated water pumping station to the Karkh North Reservoir through twin 2.3 m and 2.1 m diameter ductile iron pipes each 40 km long. The pipe line is buried, with the majority of piping installed by the open cut method to depths ranging from 4 to 14 metres. Railway and highway crossings were constructed using the thrust boring method without interrupting the services.

The Karkh North Reservoir is 215 ML in capacity with four other reservoirs with a total storage capacity of 530 ML connected to the main reservoir by 65 km of transfer pipelines including a river crossing to transfer 455 MLD (100 MGD) to the Rasafa. Each reservoir site is equipped with a distribution pumping station, stand by generators and re-chlorination facilities. The project also included 200 km of main distribution network of ductile iron pipes ranging between 350 mm and 1600 mm diameter.

Major quantities for the project were as follows:


The 1365 MLD (300 MGD) Karkh Water Supply Scheme served the people of Karkh with 910 MLD (200 MGD) of drinking water and 455 MLD (100 MGD) was transferred to the Rasafa across the Tigris River to cover the delay in construction of the 1820 MLD (400 MGD) Rasafa Water Supply Scheme that was scheduled to be constructed in the late 1980s and to be commissioned in 1992. Wars and budget shortage delayed the construction of the Rasafa Water Supply Scheme.

Both sides of Baghdad are in need of more treated water. Baghdad Water Authority is now willing to move forward with the development of the Rasafa project in two phases of 910 MLD (200 MGD) each and recently issued an invitation to international consultants to submit their bids for the planning and engineering of the project.

During the Oil for Food Program (1996 – 2003), work on water treatment plants and water supply systems in Iraq was limited to the import of spare parts, equipment to replace old equipment in existing plants, containerized water treatment units of 50m3/hr to 200 m3/hr capacity and consumables such as chlorine and alum.

Currently, there are 250 large water treatment plants in Iraq that require rehabilitation or upgrading, and a large number of new water treatment facilities need to be built to respond to the demand for water quality.


Contact Ghassan Ghali at e-mail: gghali@rvanderson.com.
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