Environmental Science & Engineering - www.esemag.com - July 2005
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Plastic water main used in restricted space in Ottawa

By Brian C. Harris, P.Eng.

St.Patrick Street Rehabilitation in the City of Ottawa.
Trenchless pipeline installation projects can be especially challenging when undertaken in urban surroundings where space is limited and traffic must be managed. In addition, the proximity of other underground services, as well as the need to ensure the safety of both the workers and the public, requires careful planning and design in order for the project to run smoothly.

Stantec Consulting (Ottawa Office) recently completed a project with the City of Ottawa that included the installation of sewers and water mains that were 95% within the intersections of four major roads: Sussex Drive, St. Patrick Street, Murray Drive and MacKenzie Avenue. These streets are located in a major tourist area near the National Gallery of Canada, Canada’s Peacekeeping Memorial and the U.S. Embassy. The heavy traffic through the area required that disruption be kept to a minimum and considerable traffic management and construction staging be undertaken.

While the roadbed consisted of granular material from 1.1 to 1.4 metres in depth, the depth of the frost line required that the water pipe be installed at least 3 metres below grade. This meant it was being installed in very strong limestone bedrock, with fractures to various depths at some locations. Open cut excavation using hoe-ram or blasting techniques was quickly ruled out due to the constraints posed by the site. In addition, the rock hardness and depth of rock were factors in determining to place the pipe via horizontal rock boring in order to minimize disruptions.

The entrance (tunneling) pit was located adjacent to the Sussex Drive median in the west bound St. Patrick street traffic lanes. Placement of the pit at this location provided for shorter drilling distances, and, therefore, greater accuracy. Pit location also provided for the security of the drillers to ensure a successful operation.

Traffic constraints and the location of the entrance pit eliminated the option of butt-fusing long lengths of HDPE pipe above ground and then pulling it into the entrance pit. Long lengths would have disrupted traffic for the entire duration of the trenchless installation, as the pipe must be completely fused before installation begins. This would have meant that a 75 metre length of 300 mm diameter pipe would be stretched across a major downtown intersection for hours.

TerraBrute offered a solution to this issue as 6 metre lengths could fit inside the entrance pit, eliminating need to string pipe across the intersection. Each segment of pipe could be assembled as the pipe was pushed in. TerraBrute’s standard bell and spigot joint uses the same gasket and bell design that city staff and contractors are familiar with, and even has removable gaskets in case oil resistant (nitrile) gaskets must be substituted. The unique locking mechanism on the joint allows the pipe to be pushed or pulled into place, and can withstand the highest pulling forces. This property was important in this case as it provided flexibility, enabling the pipe to be pulled through the tunnel as pushing proved to be impractical.

The pipe was pushed into place with no problems and the pipe was grouted into place once it was located within the rock bore.

The TerraBrute joint was designed by Dr. Erez Allouche, a noted expert in the field of trenchless technologies at the University of Western Ontario. While his main interest was to modify the joint on standard C900 pipe to allow it to be used for directional drilling, he also sought to make the product as versatile as possible by allowing the locking mechanism to accommodate thermal expansion and contraction (essential for bridge crossings), as well as both pushing and pulling forces. In addition, the mechanism he developed will withstand over 120,000 lbs of straight pull force for 300 mm pipe – the strongest thermoplastic pipe ever developed for these applications.

Ishwar Bhatia and Fern Marcuccio of the City of Ottawa, John Kubiseski, Marathon Drilling, and Surrinder Aggarawal, Trow Consulting, assisted in this complicated project, completed with a minimum of disruption in one of the busiest areas of the City.


Brian C. Harris, P.Eng., is an Associate with Stantec Consulting Ltd.
Tel: 613.724.4374


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