Environmental Science & Engineering - www.esemag.com - September 2002
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The facts behind lubrication problems in wastewater treatment plants

By Chris Barnes, P.Eng., MBA
Lubrication Engineers of Canada

Above is a brief summary of the most frequent problems found in wastewater treatment plants and how they are solved.

Proper maintenance of the equipment in wastewater disposal is becoming more important and increasingly complex. There have been many new technical developments (some mandated by the EPA, OSHA and the USDA/FDA) and a great deal of new, modern equipment put into use.

The impact of federal legislation dealing with water quality and pollution has had a major effect on wastewater engineering. There is a much greater emphasis on the reuse of wastewater and land treatment systems. Tertiary and advanced treatment systems are becoming standards rather than utopian ideas.

All of this advancement and sophistication demands more highly trained people and also much better knowledge and good practice in the field of maintenance and lubrication. More complex machinery and processes require better knowledge of lubricants and their application. Lack of knowledge in either area can create problems, but especially in the knowledge of application. It still costs four or five times as much to apply the lubricant as it does to buy the lubricant.

Lubrication, of course, is the lifeblood of any mechanical system, but even more so of the wastewater disposal systems. The lubricant, oil or grease, is constantly harassed, diluted or destroyed by water, sand, dirt, dust, acids, caustics, cold, heat and the dynamics of the chemical processes involved.

One of the most important considerations in these present times is that a judicious selection of quality lubricants can reduce energy consumption, as well as reduce lubricant cost and prolong equipment life. A carefully selected lubricant can pay for itself many times over, especially when compared to the lowest priced lubricants available on the market for the cost of the lubricant is dwarfed by the value of the equipment that it is protecting.

Solutions to many of the toughest maintenance problems faced by wastewater treatment plants have been developed by Lubrication Engineers and have been proven in thousands of plants around the world.

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