Environmental Science & Engineering - www.esemag.com - November 2002
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Innovative integrated fixed-film/activated sludge retrofit could save millions


Aerial photo of the Lakeview WWTP, recently re-rated to 392,000 m3/d capacity.

The Regional Municipality of Peel has initiated expansions of its two wastewater treatment plants, the 336,000 m3/d Lakeview WWTP and the 163,500 m3/d Clarkson WWTP, to provide capacity for significant growth anticipated in the Region over the next several years. An estimated $300 million in capital works will be constructed by 2006 at these facilities.

The capacity expansions follow the completion of a comprehensive Regional Biosolids Management Strategy, which was initiated in 2000, and facility planning studies completed through the Class Environmental Assessment (EA) process, started in 2001. In addition, the Clear Scents odour management strategy, which included public consultation and implementation of short-term odour control measures, was initiated in 2001 to specifically address odours from the Lakeview WWTP. Odour management was identified to be a primary goal for the expanded facilities. The projects and programs were completed by a team led by KMK Consultants Limited, and included Black & Veatch and Hardy Stevenson Associates Limited. Public Information Centres for the Class EA were held in October 2002, and the environmental planning process will be completed before the end of this year. To meet the aggressive time frame, the preliminary designs for the expansions were initiated in July 2002, and the first Value Engineering workshops on the facilities plans were completed in the summer of 2002.

Implementation of short-term measures to control odours from the Lakeview WWTP also significantly reduced biosolids processing recycle streams. This has enabled the Lakeview WWTP to be re-rated from 336,000 m3/d to 392,000 m3/d, with a new Certificate of Approval issued in October 2002.

Additional capacity at the Lakeview plant is required by 2006. KMK and Black & Veatch were awarded the $200 million Lakeview WWTP expansion project, to expand the plant to 448,000 m3/d, the largest project of its kind in Ontario in many years. The wastewater treatment plant projects include expansions and upgrades to headworks, primary and secondary treatment and disinfection.

The recommended biosolids management strategy includes decommissioning of the thermal conditioning process, identified as the most significant source of odours at the facility, replacement with a new centrifuge dewatering facility, and expansion of the existing fluidized bed incineration facility.

It is also planned that Clarkson WWTP biosolids, which are currently being hauled as a liquid for co-processing with Lakeview WWTP, be dewatered at Clarkson and hauled as cake to Lakeview for incineration. This will reduce current truck traffic across Lakeshore Road in Mississauga, between the two plants, by about 80%.

Following a comprehensive evaluation of secondary treatment technologies in the planning process, it was recommended that a hybrid fixed-film/suspended growth retrofit to the existing conventional activated sludge plant be seriously considered as an approach to expanding the Lakeview plant's wastewater treatment capacity, and meeting the non-acutely lethal effluent requirements being proposed by the Ontario Ministry of the Environment (MOE). This retrofit could save the Region in the range of $40 to $100 million in capital costs, depending on the level of treatment imposed by the MOE.

To evaluate O&M impacts, and determine site-specific design and operating parameters, a 14,000 m3/d demonstration train of the integrated fixed-film/activated sludge (IFAS) process, which involves adding plastic biomass carrier media to aeration tanks, is being retrofitted, and will be operated for a one year period beginning early 2003. The IFAS technology has been demonstrated in Ontario, and is operating or currently being installed in Christies Beach, Australia, Broomfield, Colorado, Moorhead, Minnesota and Peterborough, Ontario. The full-scale retrofit of the IFAS technology at the Lakeview WWTP would be an order of magnitude larger than any other facility in the world.

In parallel, the Region of Peel will be conducting a separate pilot-scale study to evaluate the performance of the various IFAS carrier media, so that design specifications for potential fullscale implementation can be accurately defined.

The Region of Peel has received a $100,000 grant from the Federation of Canadian Municipalities Green Municipal Enabling fund for the demonstration of the innovative IFAS process.

Earth Tech was awarded the Clarkson WWTP expansion project, which includes expansion and upgrade of the headworks, secondary treatment, disinfection and biosolids management processes.

Deborah Ross, P.Eng. is Associate and Senior Process Specialist at KMK Consultants Limited.
William Fernandes, P.Eng. is Wastewater Program Manager, Region of Peel.


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