Environmental Science & Engineering - www.esemag.com - November 2003
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Applying modern processes to older plants

By Garry Drachenberg, P.Eng.
and Sutha Suthaker, Ph.D., P.Eng.,
Associated Engineering

 

Recent E-coli and Cryptosporidium outbreaks in Canada have focused public attention on drinking water quality and water safety. Responding to public concerns, the community of Canyon Creek in north central Alberta embarked on a program to improve their drinking water quality.

Assisted by consultant, Associated Engineering, the community adopted a water treatment upgrade scheme that optimizes the use of modern processes and the existing conventional plant.

The community of Canyon Creek is nestled in the heart of the Municipal District of Lesser Slave River, a region of virtually unspoiled land and lakes, and home to abundant wildlife, fish, and resources. The Municipal District has a strong economic base comprising farming, forestry, and oil and gas industries.

In recent years, the community of 1,000 has become a destination point for fishing enthusiasts, wind surfers, kayakers, canoeists, and beach lovers. Summer tourism and community growth have taxed the limits of the existing water and wastewater infrastructure.

Lesser Slave Lake provides the water supply for Canyon Creek. As it is a shallow lake, water quality varies seasonally, posing treatment challenges. During the summer, organic and algae laden water can yield light, fragile, difficult to settle floc particles. Plant throughput must be curtailed during such periods to produce turbidity compliant water. In the winter, when anoxic conditions prevail underneath the ice cover, iron and manganese can present problems.

The existing facility is a conventional package treatment plant consisting of a flash mix tank, three mechanically agitated flocculation tanks, one clarifier with tube settlers, and a two-compartment filter. The manufacturer-rated plant capacity is 900 m3/d. During peak demand periods, operators run the plant 20% over the rated capacity and 60% over the recommended throughput for organic laden waters. The capacity shortfall and inability to consistently meet treated water turbidity targets drove the decision to investigate upgrade alternatives.

The treatment objectives established for the plant upgrade were as follows: The Municipal District also identified the following considerations for the upgraded treatment plant: Based on a preliminary screening of technical and qualitative factors, three options were evaluated to satisfy the above objectives and considerations:

Option 1 - Expansion via additional conventional treatment capacity;
Option 2 - Expansion via additional membrane treatment capacity; and,
Option 3 - A regional water line to Slave Lake.

Analysis showed that Option 1 had the lowest capital cost and Option 3, the highest capital costs. Option 2 - membrane treatment had the highest ranking, allowing maximum flexibility to address both water quality and capacity issues. Option 2 also met process and water quality requirements. Membrane treatment was, therefore, selected for implementation.

In cooperation with a neighbouring community, the Town of Slave Lake, the Municipal District shared in the membrane treatment pilot testing costs and pilot testing data. In the fall of 2000, the Town of Slave Lake completed membrane pilot testing using a proprietary vendor technology. Pilot testing validated the suitability of this vendor's membrane filtration equipment for the Lesser Slave Lake water source during the late summer/fall period when challenging water conditions were encountered.

To obtain competitive equipment supply quotations, three additional vendors were invited to submit letters of interest for the project, as well as undertake pilot testing. Pilot testing was necessary to demonstrate satisfactory performance and to pre-qualify vendors for the project. Two vendors submitted letters of interest and set up pilot plants. Pilot testing took place from August to November 2001.

Upon completing pilot testing, vendors were invited to submit detailed price proposals for a chemical feed system, pre-treatment system (enhanced coagulation capable) and dualtrain membrane treatment system. The contract documents also specified a process warranty for turbidity, particle counts, total organic carbon (TOC), net flow rate, and net treated water production between chemical cleanings of the membranes. Zenon Environmental was awarded the equipment supply contract after a comprehensive evaluation and formal interviews.

A ZeeWeed membrane module being lifted into place through a roof hatch

The upgraded treatment plant has a 25-year design capacity of 1,879 m3/d, implemented in two phases.

Phase I involves operating the existing plant in parallel with the new, 954 m3/d package membrane treatment plant. The package plant comprises one dual-train, skid-mounted Zee Weed® Membrane system, complete with membrane elements, epoxy-coated, steel membrane tanks designed for future membrane expansion, permeate and back-pulse pumps, membrane air scour blowers, instruments, programmable logic controller, and a motor control centre.

When water demand and/or more stringent water quality guidelines dictate, the community will implement Phase II: converting the existing conventional plant to a pretreatment unit and operating the existing plant in series with the membrane plant. Phase II capacity expansion of the membrane process can be accomplished by removing the existing membrane cassettes, installing two, higher capacity cassettes, and replacing the permeate pumps and blowers. The system design also allows for operating either the existing water treatment plant or the membrane plant on its own.

Blending the old and new treatment technologies has presented interesting regulatory challenges. One of the more interesting regulatory rulings has been the requirement of different treated water turbidity limits for the different processes.

The different limits are based on the changes proposed by the Federal- Provincial-Territorial Committee on Drinking Water (CDW) in conjunction with Health Canada. The proposed guideline is technology specific, recognizing the varying treatment capabilities of treatment technologies in reducing turbidities.

The Alberta Environment Approval for this project, in which multiple turbidity target requirements have been set, is the first of its kind in the Province of Alberta.

As part of the project, the Municipal District upgraded its SCADA system, implementing a leading edge, remote control monitoring and reporting capability. This initiative recognizes Alberta Environment¹s intent to provide web access of drinking water quality data from all municipalities to increase consumer confidence in the quality of drinking water. With SCADA upgrades, the Municipal District has the system in place to enable on-line electronic reporting of their daily operations.


Garry Drachenberg and Sutha Suthaker are Senior Water Process Engineers with Associated Engineering in Edmonton, Alberta. Contact: drachenbergg@ae.ca or suthakers@ae.ca.

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