Environmental Science & Engineering - www.esemag.com - November 2003
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Measuring and maintaining tank levels


Fluid tank operators can utilize a float and gauge combination, or a transmitter to obtain a continuous reading of open storage tank levels. While a simple gauge may be less costly and good for providing a local reading, a much more expensive transmitter is often necessary in order to monitor levels from a remote location such as a plant’s automated control room. In addition, a separate control is required to signal when the fluid level is nearempty or near-full.

Combining the local and remote readout functions of a gauge and a transmitter, with the capacity of a switch in a single control can yield significant cost reductions for multiple open storage tank operators.

United Electric Controls’ One Series gauge pressure switch measures and maintains levels in open storage tanks and vented reactor vessels. The pressure generated by the “head” or height of fluid above the instrument is converted to a digital readout displayed on the electronic device. For maximum accuracy, the instrument is located as closely as possible to the bottom of the tank, as any height of fluid between the instrument and the bottom of the tank cannot be measured.

The measurement readout can be expressed in psi or water column measurement units. In addition to the local indicator, the One Series’ 4- 20mA output also provides constant remote tank level readings when linked to a PLC or DCS.

Alarm and shutdown functions are also performed to signal nearempty/ near-full conditions using the integral switches. The dual control provides two set points for signaling both high and low tank levels. In the absence of a PLC or DCS, the switch acts as a stand-alone level controller by cycling a filling pump and/or opening a drain valve to maintain a certain level in the tank.

Ultimately, the One Series performs multiple tasks that would normally require a variety of mechanical and/or electronic devices. By using this control tank, operators obtain the alarm and shutdown functions of a traditional pressure switch, the local measurement indication of a gauge, and the remote monitoring capacity of a transmitter, all in one easy-to-use electronic device. The main advantage, however, is that the cost of this control is half the price of a basic transmitter.

For more information contact: wbernadin@ueonline.com.

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