Environmental Science & Engineering - www.esemag.com - November 2004
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Innovative secondary containment design in Northern British Columbia

By Dave Martin, P.Eng.

In the winter of 2002 a major international oil and gas producer faced the challenge of providing secondary containment for a series of tank farms at three remote sites in Northeastern B.C. Adding to the challenge was the need for winter installation as the sites were accessible only by a winter road which would be decommissioned in late March.

The three sites were located on very soft soils and a significant amount of settlement was anticipated in the regions directly under the tanks. Layfield Environmental Systems Ltd. was contacted early in 2002 to provide a containment design for this project. This project was completed on an extremely fast track, with the design and fabrication completed within weeks of the project initiation; this was necessary to allow the construction phase to be completed before site access was lost.

The final approved design involved an innovative combination of a modular, steel containment system, HAZGARD ® 1000 geomembrane, and a spray applied polyurea coating. The owner determined that the project required an Underwriter’s Laboratories of Canada (ULC) registered geomembrane liner in order to meet the requirements of the National Fire Code of Canada. HAZGARD® 1000 was selected as it meets the requirements of ULC ORD C58.9 (1997) Secondary Containment Liners for Underground and Aboveground Flammable and Combustible Liquid Storage Tanks.

It was also a natural choice for a winter project, as it remains flexible enough to withstand the rigors of installation down to temperatures of –20 C.

The containment berms around the perimeter of the tank farms were constructed from a modular steel system. The steel panels were bolted together on site to provide a continuous impermeable barrier. The steel berm was welded onto mounting piles to prevent them from sinking into the soft muskeg. The heavy, durable steel containment panels were ideal for on-site modifications. Some panels were cut and welded on site to meet the complex containment requirements.

A foundation ring was placed around the tank piles and a spray applied polyurea lining was applied to the area within the ring. This method was chosen because, with the tanks and piles in place, it would have been impossible to use a standard geomembrane and get a leak tight seal against the existing piling, due to the space limitations. It was also felt that the spray applied lining would elongate in the case of localized settlement of the piles under the tanks, and, if it stretched to the breaking point, it could be easily repaired.

The geomembrane was attached to the perimeter dike walls and to the outer surface of the foundation rings using a steel batten bar. Sufficient slack was allowed for in the geomembrane to maintain its attachment to the perimeter wall if the area inside the containment sank up to 18 inches.


Dave Martin is Research & Technology Manager at
Layfield Geosynthetics and Industrial Fabrics Ltd.
Contact e-mail: dmartin@layfieldplastics.com.


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